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Mai-Kai refurbishment 2023 year-end recap: Updates, photos, timeline

The Mai-Kai refurbishment 2023 year-end recap: Updates, photos, timeline

The artists, craftsmen and management working on the multimillion-dollar reimagination of The Mai-Kai tied a bow on a busy year in late 2023, finishing several projects and taking on ambitious new ones. As the total transformation of the grounds outside becomes a top priority, the indoor guest spaces of the historic restaurant continue to receive careful restoration with no detail left untended.

Jump below: 2023 timeline, past coverage

The Mai-Kai facade now includes traditional Polynesian designs by "Typhoon Tommy" Allsmiller on the trim surrounding the beam extensions. (Photo by Hurricane Hayward, December 2023)
The Mai-Kai facade now includes traditional Polynesian designs by “Typhoon Tommy” Allsmiller on the trim surrounding the beam extensions. (Photo by Hurricane Hayward, December 2023)

Meanwhile, manager Kern Mattei is preparing for the completion of new back-of-house facilities, including a totally rebuilt kitchen and two back bars. We caught up with Mattei for an update just before Christmas. Following are his insights on what’s happening on multiple fronts.

Creative director “Typhoon Tommy” Allsmiller added new stenciled artwork to all of the fascia board trim around the front of the building, stretching from the left of the A-frame near the Tahiti Room all the way to The Molokai bar. You can clearly see the restored trim from the sidewalk along Federal Highway.

When the beam extensions were restored in September, Allsmiller said he wanted to design “something a little more traditional” for the trim. He said he tried to create something based more in Marquesan and Hawaiian art than the previous artwork and graphics, which were likely Polynesian Pop designs by George Nakashima during the 1970 renovation.

Recent coverage
* Beyond Bora Bora: Reimagination of Mai-Kai entry experience evokes original vision
* Fall 2023: Artists shine amid construction as final renovation projects take flight
* Past news, photos of The Mai-Kai refurbishment

A refurbished fence now stands outside The Molokai lounge, directly to the left of The Mai-Kai's main entrance. (Photo by Hurricane Hayward, December 2023)
A refurbished fence now stands outside The Molokai lounge, directly to the left of The Mai-Kai’s main entrance. (Photo by Hurricane Hayward, December 2023)

Walking the Federal Highway sidewalk, you can also see a lot of touch-up work being done on the rock work. After the repairs are done, they will get a textured finish to blend in so you won’t even know they were repaired.

Nearby, a new privacy fence has gone up along the northern windows of The Molokai. Totally refurbished and painted green like the original, it features a new access gate with a slightly different design. As much wood as possible was salvaged from the old fence, Mattei said.

While it’s designed to look jagged and ragged, the new fence is totally rebuilt, better looking and much stronger. Mattei said it still needs the old artifacts added, plus a new ledge along the front. The window water effects are still a work in progress, he said.

A view of The Mai-Kai from Federal Highway includes the new designs on the fascia board trim, plus repairs in progress on the surrounding rock work. (Photo by Hurricane Hayward, December 2023)
A view of The Mai-Kai from Federal Highway includes the new designs on the fascia board trim, plus repairs in progress on the surrounding rock work. (Photo by Hurricane Hayward, December 2023)

Mattei noted that similar repairs to the rock work are happening inside the Tiki garden, where guests enjoy the lush paths, waterfalls and vintage carvings. Crew members who specialize in stucco are adding patches. Allsmiller will then add the proper texture, and he or a painting crew will do the finishing.

For much of December, Allsmiller and fellow Florida artist Scott “Flounder” Scheidly concentrated their efforts on The Mai-Kai’s showroom, home of the Polynesian Islander Revue, the oldest continually-running authentic South Seas stage show in the United States (including Hawaii). Allsmiller spent two weeks refurbishing the stage, carving new decorative trim out of redwood.

The stage is now back to its original glory, Mattei said, including the parquet floor. A Polynesian show was first added almost exactly 62 years ago in early 1962. One of the original performers, Mireille Thornton, remains the show choreographer and costume designer in addition to her role as matriarch of the founding Thornton family.

A view of the upper reaches of The Mai-Kai's main A-frame over the Tonga Room in October 2023 (left). Refurbishment of the lamps began in December, along with a restoration of the showroom stage. At right, a crew can be seen installing new neo panels in November. (Photos by Hurricane Hayward)
A view of the upper reaches of The Mai-Kai’s main A-frame over the Tonga Room in October 2023 (left). Refurbishment of the lamps began in December, along with a restoration of the showroom stage. At right, a crew can be seen installing new neo panels in November. (Photos by Hurricane Hayward)

Meanwhile, renovations started on the vintage lamps high under the 40-foot A-frame. Mattei said they’re using a huge scaffolding to reach to the very top of the ceiling.

They’re fixing as many as they can in place so they don’t need to bring them all down, he said. They’re replacing bulbs and using an air brush to clean them. Some are just dusted while others are being refurbished.

Scheidly did a lot of the work on the lamps while Allsmiller worked on the stage. He later told us he spent an entire week up on the scaffolding, enjoying a view of The Mai-Kai from a vantage point very few see.

Continue reading “Mai-Kai refurbishment 2023 year-end recap: Updates, photos, timeline”

Minimalist Tiki

Inside The Mai-Kai: Detailed restoration advances amid total infrastructure overhaul (summer 2023 recap)

Inside The Mai-Kai: Detailed restoration advances amid total infrastructure overhaul (summer 2023 recap)

As the renovation of The Mai-Kai reaches a crucial point outdoors, work is progressing on the restoration of the historic South Florida restaurant’s guest areas alongside a near total rebuild of the back-of-house facilities.

SEE BELOW: Samoa Room meticulously restored | Lamps & lights get detailed revamp | Molds reshape vintage decor | Woodworkers set stage for artists | New back-of-house taking shape

Creative director "Typhoon Tommy" Allsmiller (right) and artist Scott "Flounder" Scheidly work in the nerve center of their lamp-rebuilding efforts in the showroom at The Mai-Kai on Aug. 11. (Photo by Hurricane Hayward)
Creative director “Typhoon Tommy” Allsmiller (right) and artist Scott “Flounder” Scheidly work in the nerve center of their lamp-rebuilding efforts in the showroom at The Mai-Kai on Aug. 11. (Photo by Hurricane Hayward)

It’s a two-pronged effort overseen by Kern Mattei, a second-generation employee who grew up at The Mai-Kai and is now in his 30th year as manager. An October 2020 roof collapse took out the massive kitchen and back bar. A change in ownership in September 2021 kick-started the renovation efforts, which now enter the final phases.

On the job since early 2022, creative director “Typhoon Tommy” Allsmiller has brought both his passion for historic Polynesian design and his vast experiece as a theme park scenic artist to The Mai-Kai’s many restoration projects. For most of this year, he’s been joined by another central Florida artist, Scott “Flounder” Scheidly, creating a well-oiled machine that can seemingly handle any task, no matter how challenging.

They were joined this summer by another multifaceted artist who has been crucial in helping them use inventive techniques to restore some of the areas most in need of TLC. Along with the woodworking crew tasked with repairing all of The Mai-Kai’s damaged walls and ceiling, Conrad Teheiura Itchener is a key member of the team bringing the Tiki temple back to life.

Conrad Teheiura Itchener pours wet foam into a mold to re-create framing for vintage wall decor (left) and unveils a finished wall panel on Aug. 11. (Photo by Hurricane Hayward)
Conrad Teheiura Itchener pours wet foam into a mold to re-create framing for vintage wall decor (left) and unveils a finished wall panel on Aug. 11. (Photos by Hurricane Hayward)

Meanwhile, the new ownership team led by historic preservationist Bill Fuller of Barlington Group is pumping all of its resources into modernizing the infrastructure, from new roofs to a revamped electrical grid and air-handling system. Helping Mattei rebuild the kitchen and back-of-house is Fuller’s sister company, Mad Room Hospitality, which oversees other historic restaurants including Miami’s Ball & Chain.

Following is an extensive recap of all the work done inside The Mai-Kai since our last stories in early July. Meanwhile, a related story contains up-to-the minute news on the reimagination of the parking lot as well as a projected reopening date.

RELATED: Outside The Mai-Kai: Artistic flourishes set stage for reimagination, early 2024 reopening (summer 2023 recap)
FULL COVERAGE: Latest news, photos of The Mai-Kai refurbishment

Manager Kern Mattei talks about the early years of The Mai-Kai during the presentation "Tiki History Reimagined: The Restoration and Reopening of The Mai-Kai" at Tiki Oasis in San Diego on Aug. 5. (Photo by Sven Kirsten)
Manager Kern Mattei talks about the early years of The Mai-Kai during the presentation “Tiki History Reimagined: The Restoration and Reopening of The Mai-Kai” at Tiki Oasis in San Diego on Aug. 5. (Photo by Sven Kirsten)

Previous coverage
* The Mai-Kai and The Atomic Grog at Tiki Oasis
* The Mai-Kai renovations, May-June 2023: Historic restaurant’s new infrastructure begins to take shape
* Meticulous attention to detail is hallmark of The Mai-Kai restoration project (May-June 2023 update)

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Some of the vintage lamps in The Mai-Kai's Samoa Room that have been completely refurbished along with the walls and ceiling. (Photo by Hurricane Hayward / Aug. 18, 2023)
Some of the vintage lamps in The Mai-Kai’s Samoa Room that have been completely refurbished along with the walls and ceiling. (Photos by Hurricane Hayward / Aug. 18, 2023)

SAMOA ROOM: One of the original dining areas meticulously restored

Over the past six months, creative director “Typhoon Tommy” Allsmiller and artist Scott “Flounder” Scheidly have methodically brought many of The Mai-Kai’s elaborately themed dining rooms back to life: New Guinea, Hawaii, Moorea, and the lower areas of Tonga. But the completion of the one of the oldest dining areas, Samoa, remained elusive.

Continue reading “Inside The Mai-Kai: Detailed restoration advances amid total infrastructure overhaul (summer 2023 recap)”

Meticulous attention to detail is hallmark of The Mai-Kai restoration project (May-June 2023 update)

Meticulous attention to detail is hallmark of The Mai-Kai restoration project (May-June 2023 update)

When The Mai-Kai reopens for guests, there will be tons of fresh features on the exterior: A lushly landscaped entryway with flowing water and rock work, a redesigned and immersive parking lot, plus a new outdoor bar and stage. But when you enter the main building, it will be like stepping into a time machine set for 1973.
RELATED: The Mai-Kai renovations, May-June 2023: Historic restaurant’s new infrastructure begins to take shape
SEE BELOW: May-June chronology | Design projects in depth

Scott "Flounder" Scheidly (left) and creative director "Typhoon Tommy" Allsmiller have mastered the art of restoring vintage lamps at The Mai-Kai. (Photos by Kern Mattei and Hurricane Hayward / June 2023)
Scott “Flounder” Scheidly (left) and creative director “Typhoon Tommy” Allsmiller have mastered the art of restoring vintage lamps at The Mai-Kai. (Photos by Kern Mattei and Hurricane Hayward / June 2023)

Making this feat a reality is a team of artists and craftspeople under the direction of manager Kern Mattei and creative director “Typhoon Tommy” Allsmiller. This over-arching job is mammoth, encompassing the restoration of the Molokai bar, eight elaborately themed dining areas, plus other guest spaces.

On top of this, Mattei is managing on-site workflow during the massive infrastructure project [see sidebar] while Allsmiller has his hand in any project that requires thematic design and an artist’s touch. In our last detailed story, we took a long look behind the scenes as Allsmiller and Scott “Flounder” Scheidly were deeply immersed in detail work throughout the sprawling 26,000-square-foot building.
PREVIOUS: Bora Bora building comes down as restoration efforts pick up steam
UPDATES: Latest news, photos of The Mai-Kai refurbishment

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The Mai-Kai at Tiki Oasis
The Mai-Kai and The Atomic Grog are headed to Tiki Oasis
Join us for two special seminars at the world’s original Tiki weekender Aug. 2-6 in San Diego

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In this update, we’ll catch up with the Orlando-area artists as they continue their mission to return The Mai-Kai to the same condition it was when the last major redesign was completed in the early 1970s. That’s when the last dining rooms were added and the building’s current footprint was solidified, some 15 years after its 1956 opening.

First, let’s walk through a chronological recap from May and June:

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MAY AND JUNE UPDATES

Restored lamps in the Hawaii dining room, early May 2023. (Photo by Kern Mattei)
Restored lamps in the Hawaii dining room, early May 2023. (Photo by Kern Mattei)

EARLY MAY: Allsmiller and Scheidly were busy refurbishing lamps in the Hawaii dining area, the 60-capacity room to the right of the showroom stage. “They touched almost all of them,” Mattei said. They also finished the ceiling in Hawaii, adding new panels.

They were assisted by longtime Mai-Kai handyman Gustavo in removing the window between Hawaii and Samoa, then adding new wood and lighting. The window was cleaned and put back in place, restoring this little-known feature to its vintage condition:

Handyman Gustavo (from left),
(Photos by Kern Mattei)

They also started on the adjacent Moorea dining area, a 40-capacity room that’s slightly elevated to offer the most distant views of the Polynesian Islander Revue to the north beyond Hawaii. The opposite southern glass wall, featuring rare yellow Chinese jade tiles, offers views of the outdoor garden. The crew immediately targeted the woodwork, matting and lamps for repair.

The lamp-builders also pivoted back to the Tonga Room, the elevated 80-capacity space in the back of the showroom. They had made great progress there in previous months, but the huge space still had many lamps that needed work.

Below at left is a restored tapa in The Mai-Kai’s Hawaii Room. A vintage turtle shell lamp will be returned to the center (note the electrical outlet). At right are some of the many restored lamps in the Tonga Room.

Restored tapas in The Mai-Kai's Hawaii Room (left) and lamps in the Tonga Room. (Photos by Hurricane Hayward / May 2023)
(Photos by Hurricane Hayward / May 2023)

MID-MAY: Work wrapped up in the Hawaii dining room as Allsmiller and Scheidly put finishing touches on the lamps, walls and ceiling. “Once the turtle shells go back on the walls, it’s going to be beautiful in here,” Allsmiller said.

In their workspace in the main showroom, the lamp brigade finished all of the low-hanging lamps in the Tonga dining area, many created 50 years ago by the venerable Oceanic Arts. Those high in the A-frame will be touched later. Traditionally one of the darkest parts of restaurant, this area looks much brighter with all the lamps refurbished and featuring modern LED lighting.

In the left photo below, Allsmiller shows off a lamp project on May 18. At right, he points out work being done to restore an old framed tapa in the hallway near the Tonga Room and entrance to the kitchen. After the colors are touched up and it’s covered in Mod Podge, you won’t even notice, he said. “We’re trying to save them, bring them back.”

"Typhoon Tommy" Allsmiller shows off a lamp project (left) and points out work being done to restore an old framed tapa. (Photos by Hurricane Hayward / May 2023)
(Photos by Hurricane Hayward / May 2023)

Back in Moorea, Allsmiller explained how they’re trying to restore the walls even though some of the materials are no longer available. He said they’re using materials salvaged from elsewhere, then changing the design slightly so chair backs will no longer damage the matting. “We’re saving material and reusing it,” he said.

He said the typical plan of attack for each room is to work on the walls first and save the lamps for last, or whenever they’re waiting for materials. On May 18, I found them in the nerve center – the main showroom workspace – buried in new lamp projects.

Both Scheidly and Allsmiller were working on total rebuilds of old lamps from the Tonga Room, found broken and in bad shape (see photo below). “I like the challenge,” Allsmiller said of not having the blueprints. He said he can make an educated guess of what the lamps should look like. Schematics for some of the Oceanic Arts lamps were found in The Mai-Kai warehouse, but many others are mysteries.

Scott "Flounder" Scheidly (left) and "Typhoon Tommy" Allsmiller works on rebuilding vintage lamps at The Mai-Kai. (Photo by Hurricane Hayward / May 2023)
(Photo by Hurricane Hayward / May 2023)

Work was also progressing into Samoa, a secluded dining area that seats 44 in one of the oldest rooms at The Mai-Kai. The “demolition crew” had been busy tearing out all the old, damaged wall materials. This is a big help to the designers, allowing them to concentrate on restoration. Work was also advancing on the refurbishing of the ceiling and beams.

Continue reading “Meticulous attention to detail is hallmark of The Mai-Kai restoration project (May-June 2023 update)”