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Mai-Kai refurbishment 2023 year-end recap: Updates, photos, timeline

The Mai-Kai refurbishment 2023 year-end recap: Updates, photos, timeline

The artists, craftsmen and management working on the multimillion-dollar reimagination of The Mai-Kai tied a bow on a busy year in late 2023, finishing several projects and taking on ambitious new ones. As the total transformation of the grounds outside becomes a top priority, the indoor guest spaces of the historic restaurant continue to receive careful restoration with no detail left untended.

Jump below: 2023 timeline, past coverage

The Mai-Kai facade now includes traditional Polynesian designs by "Typhoon Tommy" Allsmiller on the trim surrounding the beam extensions. (Photo by Hurricane Hayward, December 2023)
The Mai-Kai facade now includes traditional Polynesian designs by “Typhoon Tommy” Allsmiller on the trim surrounding the beam extensions. (Photo by Hurricane Hayward, December 2023)

Meanwhile, manager Kern Mattei is preparing for the completion of new back-of-house facilities, including a totally rebuilt kitchen and two back bars. We caught up with Mattei for an update just before Christmas. Following are his insights on what’s happening on multiple fronts.

Creative director “Typhoon Tommy” Allsmiller added new stenciled artwork to all of the fascia board trim around the front of the building, stretching from the left of the A-frame near the Tahiti Room all the way to The Molokai bar. You can clearly see the restored trim from the sidewalk along Federal Highway.

When the beam extensions were restored in September, Allsmiller said he wanted to design “something a little more traditional” for the trim. He said he tried to create something based more in Marquesan and Hawaiian art than the previous artwork and graphics, which were likely Polynesian Pop designs by George Nakashima during the 1970 renovation.

Recent coverage
* Beyond Bora Bora: Reimagination of Mai-Kai entry experience evokes original vision
* Fall 2023: Artists shine amid construction as final renovation projects take flight
* Past news, photos of The Mai-Kai refurbishment

A refurbished fence now stands outside The Molokai lounge, directly to the left of The Mai-Kai's main entrance. (Photo by Hurricane Hayward, December 2023)
A refurbished fence now stands outside The Molokai lounge, directly to the left of The Mai-Kai’s main entrance. (Photo by Hurricane Hayward, December 2023)

Walking the Federal Highway sidewalk, you can also see a lot of touch-up work being done on the rock work. After the repairs are done, they will get a textured finish to blend in so you won’t even know they were repaired.

Nearby, a new privacy fence has gone up along the northern windows of The Molokai. Totally refurbished and painted green like the original, it features a new access gate with a slightly different design. As much wood as possible was salvaged from the old fence, Mattei said.

While it’s designed to look jagged and ragged, the new fence is totally rebuilt, better looking and much stronger. Mattei said it still needs the old artifacts added, plus a new ledge along the front. The window water effects are still a work in progress, he said.

A view of The Mai-Kai from Federal Highway includes the new designs on the fascia board trim, plus repairs in progress on the surrounding rock work. (Photo by Hurricane Hayward, December 2023)
A view of The Mai-Kai from Federal Highway includes the new designs on the fascia board trim, plus repairs in progress on the surrounding rock work. (Photo by Hurricane Hayward, December 2023)

Mattei noted that similar repairs to the rock work are happening inside the Tiki garden, where guests enjoy the lush paths, waterfalls and vintage carvings. Crew members who specialize in stucco are adding patches. Allsmiller will then add the proper texture, and he or a painting crew will do the finishing.

For much of December, Allsmiller and fellow Florida artist Scott “Flounder” Scheidly concentrated their efforts on The Mai-Kai’s showroom, home of the Polynesian Islander Revue, the oldest continually-running authentic South Seas stage show in the United States (including Hawaii). Allsmiller spent two weeks refurbishing the stage, carving new decorative trim out of redwood.

The stage is now back to its original glory, Mattei said, including the parquet floor. A Polynesian show was first added almost exactly 62 years ago in early 1962. One of the original performers, Mireille Thornton, remains the show choreographer and costume designer in addition to her role as matriarch of the founding Thornton family.

A view of the upper reaches of The Mai-Kai's main A-frame over the Tonga Room in October 2023 (left). Refurbishment of the lamps began in December, along with a restoration of the showroom stage. At right, a crew can be seen installing new neo panels in November. (Photos by Hurricane Hayward)
A view of the upper reaches of The Mai-Kai’s main A-frame over the Tonga Room in October 2023 (left). Refurbishment of the lamps began in December, along with a restoration of the showroom stage. At right, a crew can be seen installing new neo panels in November. (Photos by Hurricane Hayward)

Meanwhile, renovations started on the vintage lamps high under the 40-foot A-frame. Mattei said they’re using a huge scaffolding to reach to the very top of the ceiling.

They’re fixing as many as they can in place so they don’t need to bring them all down, he said. They’re replacing bulbs and using an air brush to clean them. Some are just dusted while others are being refurbished.

Scheidly did a lot of the work on the lamps while Allsmiller worked on the stage. He later told us he spent an entire week up on the scaffolding, enjoying a view of The Mai-Kai from a vantage point very few see.

Continue reading “Mai-Kai refurbishment 2023 year-end recap: Updates, photos, timeline”

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Mai-Kai update, fall 2023: Artists shine amid construction as final renovation projects take flight

Mai-Kai update, fall 2023: Artists shine amid construction as final renovation projects take flight

The multi-year, multimillion-dollar restoration of The Mai-Kai reached a turning point this fall when multiple construction projects were underway, both inside and outside the historic property in South Florida. These key elements – the rebuilding of the back-of-house kitchen and bar, plus the reimagination of the parking lot – are the last major pieces of the puzzle that need to completed before a projected early 2024 reopening can become reality.

Jump below: Porte-cochère | Showroom | Chinese ovens | Other projects

The area above the entrance doors was completely refurbished by The Mai-Kai's artistic team. The vintage fiberglass panels were restored, new artwork was created for the large beams, the wooden rail pins were replaced with sculpted hard foam, and a new LED lighting package was added. (Photo by Hurricane Hayward / Oct. 20, 2023)
The area above the entrance doors was completely refurbished by The Mai-Kai’s artistic team. The vintage fiberglass panels were restored, new artwork was created for the large beams, the wooden rail pins were replaced with sculpted hard foam, and a new LED lighting package was added. (Photo by Hurricane Hayward / Oct. 20, 2023)

But despite all this hubbub, the artists who are bringing the design and decor of the vintage restaurant back to life remain focused on their many highly detailed tasks. Working in and around the construction zones is merely a day at the office for creative director “Typhoon Tommy” Allsmiller and his fellow craftsmen, Scott “Flounder” Scheidly and Conrad Teheiura Itchener. Meanwhile, manager Kern Mattei continues to handle the day-to-day operations with aplomb.

After a hot and grueling summer, everyone working inside the building got some welcome relief when the new air-conditioning system finally roared to life in the fall after being installed in July. Most of the building had been without AC since the roof collapse in October 2020 that triggered the closing and eventual sale of The Mai-Kai to the Barlington Group and a new ownership team that partnered with the founding Thornton family.

The rewiring of the 67-year-old building was an epic task for electricians. Power was out for months during the summer, awaiting Florida Power & Light crews scheduled to make the restaurant’s six new breaker boxes operational. Power was eventually restored in early October. Then, on Oct. 12, vents were blasting cold air into the vintage Molokai bar almost exactly three years after the closing. By early November, the showroom, Tonga Room and the gift shop were also being cooled as the electricians started bringing other parts of the building online.

NEXT: Work begins on reimagination of The Mai-Kai entry experience
* Mai-Kai refurbishment 2023 year-end recap: Updates, photos, timeline
MORE COVERAGE: News, photos of The Mai-Kai refurbishment

A major piece of decor returned from storage to The Molokai bar on Nov. 2. The signature maiden masthead is one of many nautical pieces that date back to the bar's 1970 retheming using props from the 1962 film "Mutiny on the Bounty." (Photo by Hurricane Hayward / Nov. 2, 2023)
A major piece of decor returned from storage to The Molokai bar on Nov. 2. The signature maiden masthead is one of many nautical pieces that date back to the bar’s 1970 retheming using props from the 1962 film “Mutiny on the Bounty.” (Photo by Hurricane Hayward / Nov. 2, 2023)

The air wasn’t the only cool thing happening in the refurbished bar. While it could be considered merely symbolic, the return of the “Molokai Maiden” masthead to her perch was a highlight not only for fans but also for the craftsmen working endless hours on the restoration. The alluring mermaid has been a longtime icon, immortalized with a memorable mug in 2014 by artist Crazy Al Evans, produced by The Swank Pad.
* Video: Maiden of the Molokai mug by Crazy Al (2014)

Most of the bar’s decor was finished earlier this year, but reinstalling the mermaid was a pretty big deal for the crew. “It really feels like The Mai-Kai’s coming back now that she’s up there,” Itchener said. He was joined by Allsmiller and Scheidly for the task, which they documented with a video on Instagram:

Following is a look at some of the major projects the artists were working on this fall.

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The porte-cochère: Restoration meets reimagination

A nighttime view of the recently renovated lighted panels and beams under The Mai-Kai's porte-cochère. (Photo by Kern Mattei / October 2023)
A nighttime view of the recently renovated lighted panels and beams under The Mai-Kai’s porte-cochère. (Photo by Kern Mattei / October 2023)

Racing against the clock to finish their work before construction crews arrived to excavate the driveway, Allsmiller and his team completed their work on the beams and vintage panels under the porte-cochère. When new LED lighting was installed and tested in October, the result was a sight not seen in decades.

Numerous hurricanes knocked out the accent lights, while the 65-year-old fiberglass panels and adjacent wooden rails over the front doors fell into disrepair over the years. The entire area was reimagined by Allsmiller and Scheidly. They were joined by Itchener, who helped turn the black metal support beams into faux bamboo.

Continue reading “Mai-Kai update, fall 2023: Artists shine amid construction as final renovation projects take flight”

Outside The Mai-Kai: Artistic flourishes set stage for reimagination, early 2024 reopening (summer 2023 recap)

Outside The Mai-Kai: Artistic flourishes set stage for reimagination, early 2024 reopening (summer 2023 recap)

As summer came to a close, The Mai-Kai started the final phase of its multimillion-dollar renovation with a reimagination of the parking lot. The project will take at least three months, pushing the timeframe of the reopening into early 2024.

In preparation, the artists and craftsmen have shifted from inside to outside under the porte-cochère, where a flurry of work is being completed before the pavement is torn up to make way for a new outdoor bar, seating area and redirected driveway.

SEE BELOW: Porte-cochère photos | Parking lot project starts | Updated reopening timeframe | Beam extensions restored | New AC units installed

Historic fiberglass panels are restored and fully lit under The Mai-Kai's porte-cochère on Sept. 21 as work begins on the reimagination of the parking lot. All the trees are being preserved. (Photos by Hurricane Hayward)
Historic fiberglass panels are restored and fully lit under The Mai-Kai’s porte-cochère on Sept. 21 as work begins on the reimagination of the parking lot. All the trees are being preserved. (Photos by Hurricane Hayward)

Meanwhile work continues on the indoor guest areas, infrastructure and a new back-of-house kitchen and bar, outlined in our related story. We hope to bring you up to speed on what’s been going on at the historic South Florida restaurant over the past few weeks, followed by an extensive summer recap.
RELATED: Inside The Mai-Kai: Detailed restoration advances amid total infrastructure overhaul (summer 2023 recap)
MORE COVERAGE: News, photos of The Mai-Kai refurbishment

Most of the recent activity has been out front under the porte-cochère, where we recently found manager Kern Mattei with creative director “Typhoon Tommy” Allsmiller and his fellow artists hard at work restoring artwork, finishing refurbished beams, and adding creative new touches to the historic thatched A-frame structure that serves as the entryway to the restaurant.

Previous coverage
* The Mai-Kai and The Atomic Grog at Tiki Oasis
* The Mai-Kai renovations, May-June 2023: Historic restaurant’s new infrastructure begins to take shape
* Meticulous attention to detail is hallmark of The Mai-Kai restoration project (May-June 2023 update)

On Sept. 7, the first restored panels were installed above The Mai-Kai entrance with working lights for the first time in decades. (Photo by Hurricane Hayward)
On Sept. 7, the first restored panels were installed above The Mai-Kai entrance with working lights for the first time in decades. (Photo by Hurricane Hayward)

While not rushing the comprehensive restoration, Mattei said, the crew is making a concerted effort to get as much done as possible before the massive parking lot project kicks into full gear. “This is a big project out here,” Mattei said on Sept. 7, pointing out all the work. New lights were just installed that day.

Allsmiller and artist Scott “Flounder” Scheidly are making the most of this time, nearing the completion of restoring the lighted upper panels above the front doors. The stylized fiberglass pieces date back to the late 1950s, when the original Molokai bar replaced what was an outdoor waiting area. The entire facade was reconfigured and new entry doors added.

Continue reading “Outside The Mai-Kai: Artistic flourishes set stage for reimagination, early 2024 reopening (summer 2023 recap)”

Inside The Mai-Kai: Detailed restoration advances amid total infrastructure overhaul (summer 2023 recap)

Inside The Mai-Kai: Detailed restoration advances amid total infrastructure overhaul (summer 2023 recap)

As the renovation of The Mai-Kai reaches a crucial point outdoors, work is progressing on the restoration of the historic South Florida restaurant’s guest areas alongside a near total rebuild of the back-of-house facilities.

SEE BELOW: Samoa Room meticulously restored | Lamps & lights get detailed revamp | Molds reshape vintage decor | Woodworkers set stage for artists | New back-of-house taking shape

Creative director "Typhoon Tommy" Allsmiller (right) and artist Scott "Flounder" Scheidly work in the nerve center of their lamp-rebuilding efforts in the showroom at The Mai-Kai on Aug. 11. (Photo by Hurricane Hayward)
Creative director “Typhoon Tommy” Allsmiller (right) and artist Scott “Flounder” Scheidly work in the nerve center of their lamp-rebuilding efforts in the showroom at The Mai-Kai on Aug. 11. (Photo by Hurricane Hayward)

It’s a two-pronged effort overseen by Kern Mattei, a second-generation employee who grew up at The Mai-Kai and is now in his 30th year as manager. An October 2020 roof collapse took out the massive kitchen and back bar. A change in ownership in September 2021 kick-started the renovation efforts, which now enter the final phases.

On the job since early 2022, creative director “Typhoon Tommy” Allsmiller has brought both his passion for historic Polynesian design and his vast experiece as a theme park scenic artist to The Mai-Kai’s many restoration projects. For most of this year, he’s been joined by another central Florida artist, Scott “Flounder” Scheidly, creating a well-oiled machine that can seemingly handle any task, no matter how challenging.

They were joined this summer by another multifaceted artist who has been crucial in helping them use inventive techniques to restore some of the areas most in need of TLC. Along with the woodworking crew tasked with repairing all of The Mai-Kai’s damaged walls and ceiling, Conrad Teheiura Itchener is a key member of the team bringing the Tiki temple back to life.

Conrad Teheiura Itchener pours wet foam into a mold to re-create framing for vintage wall decor (left) and unveils a finished wall panel on Aug. 11. (Photo by Hurricane Hayward)
Conrad Teheiura Itchener pours wet foam into a mold to re-create framing for vintage wall decor (left) and unveils a finished wall panel on Aug. 11. (Photos by Hurricane Hayward)

Meanwhile, the new ownership team led by historic preservationist Bill Fuller of Barlington Group is pumping all of its resources into modernizing the infrastructure, from new roofs to a revamped electrical grid and air-handling system. Helping Mattei rebuild the kitchen and back-of-house is Fuller’s sister company, Mad Room Hospitality, which oversees other historic restaurants including Miami’s Ball & Chain.

Following is an extensive recap of all the work done inside The Mai-Kai since our last stories in early July. Meanwhile, a related story contains up-to-the minute news on the reimagination of the parking lot as well as a projected reopening date.

RELATED: Outside The Mai-Kai: Artistic flourishes set stage for reimagination, early 2024 reopening (summer 2023 recap)
FULL COVERAGE: Latest news, photos of The Mai-Kai refurbishment

Manager Kern Mattei talks about the early years of The Mai-Kai during the presentation "Tiki History Reimagined: The Restoration and Reopening of The Mai-Kai" at Tiki Oasis in San Diego on Aug. 5. (Photo by Sven Kirsten)
Manager Kern Mattei talks about the early years of The Mai-Kai during the presentation “Tiki History Reimagined: The Restoration and Reopening of The Mai-Kai” at Tiki Oasis in San Diego on Aug. 5. (Photo by Sven Kirsten)

Previous coverage
* The Mai-Kai and The Atomic Grog at Tiki Oasis
* The Mai-Kai renovations, May-June 2023: Historic restaurant’s new infrastructure begins to take shape
* Meticulous attention to detail is hallmark of The Mai-Kai restoration project (May-June 2023 update)

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Some of the vintage lamps in The Mai-Kai's Samoa Room that have been completely refurbished along with the walls and ceiling. (Photo by Hurricane Hayward / Aug. 18, 2023)
Some of the vintage lamps in The Mai-Kai’s Samoa Room that have been completely refurbished along with the walls and ceiling. (Photos by Hurricane Hayward / Aug. 18, 2023)

SAMOA ROOM: One of the original dining areas meticulously restored

Over the past six months, creative director “Typhoon Tommy” Allsmiller and artist Scott “Flounder” Scheidly have methodically brought many of The Mai-Kai’s elaborately themed dining rooms back to life: New Guinea, Hawaii, Moorea, and the lower areas of Tonga. But the completion of the one of the oldest dining areas, Samoa, remained elusive.

Continue reading “Inside The Mai-Kai: Detailed restoration advances amid total infrastructure overhaul (summer 2023 recap)”